Ok, gonna mark the thread as resolved. -Happens to the best of us!
It's simply your limits on server upload & send mixing with what the other side is willing to take the time to receive/process (their corresponding limits).
So if messages sent through SMTP could grow about 10-30 percent because of format conversion (MIME and UUEncode) - then obviously other protocols besides SMTP become much more ideal as your size of the file in question that you want to get from point a>b increases.
