Backups contain everything you need, but if you can salvage /opt/zimbra/redolog it might prove useful.
Backup and Restore (restoring data & disaster recovery sessions)
Network Edition Disaster Recovery - Zimbra :: Wiki
The Open Source edition behaves the same way as does Network Edition in terms of logging the operations. The difference is in what happens with the redologs once they get to a certain size and roll over. In FOSS, the log is simply truncated. In NE, it is moved to a subdirectory /opt/zimbra/redolog/archive and later thrown into an incremental backup. The archive folder is then cleaned out during the incremental backup process.
If you don't run incremental backups the archive folder will never get cleaned out. As if you don't run those you're also typically willing to give up point-in-time restore functionality (restoreToTime/restoreToIncrLabel/restoreToRedoSeq) in that case you don't need to keep the redologs around at all; you just need the current redo.log file for crash recovery purposes. Thus the config setting for this type of operation: zmprov mcf zimbraRedoLogDeleteOnRollover TRUE
On FOSS you can set zimbraRedoLogDeleteOnRollover FALSE (TRUE by default) but you must remember to purge /opt/zimbra/redolog/archive/ frequently least you run out of disk space accident (script it).
Full Backup Process-
1. Backs up the LDAP directory.
2. Backs up the global system data including system tables and the local config.xml file.
3. Iterates through each account to be backed up and backs up the LDAP entries for those accounts.
4. Places the account’s mailbox in maintenance mode to temporarily block mail delivery and user access to that mailbox.
5. Backs up the mailbox.
a. Creates MySQL dump for all entries related to that mailbox.
b. Creates a backup of the index directory for that mailbox.
c. Backs up the message directory for that mailbox.
4. Returns that account’s mailbox to active mode and moves on to the next one.
Incremental Backup Process-
1. Backs up the LDAP directory.
2. Backs up the global system data including system tables and the local config xml.
3. Iterates through each account to be backed up and backs up the LDAP entries for those accounts.
4. Looks in the backup target directory to find the latest full backup for the account.
5. Moves the archive redo logs, created since the last backup, to the <backup target>/redologs directory.
Re your different full backup sizes: Hard linking to other backup directories.
Now we might change the default to -zip mode in GNR:
Bug 31836 - backup: default to the zip option
Fewer files make it easier to copy or rsync later, and prevents you from running out of inodes. You can also easily delete individual backups rather than running zmbackup -del, and therefore keep just a few really old backups around for whatever compliance reasons you may have.
So easier to move off-site & separate them, but what's lost in zip backup is the ability to hard link any blob (shared among mailboxes or unshared) that was present in an earlier full backup on the same partition.
During backup, the digest of shared blobs are added to a set. In zip mode backup we still get save space by cross linking blobs across mailboxes for shared blobs (Works better in 5.0.5+ per
bug 26624). The body of a shared blob is added once to a shared-blobs zip file, then a small pointer-only entry is added to a mailbox's zip file. But once again, with zip mode backup blobs can't be shared across two distinct backups, so you lose the hard linking optimization (speed and space) for blobs that are in an earlier full backup already when working from the same disk.
Have a read of
Recent Admin Backup Tidbits - Part 1 » Zimbra :: Blog